1 hour of frurstration, 5 minute fix.
Posted: Sun Jan 06, 2013 2:53 pm
I like to periodically start EVERYTHING in the shed and let it run for 30 minutes or so, every month, during the winter. I think its a good thing to keep batteries up, things oiled, and gas moving around a bit in the carbs and run long enough to get the moisture out of the engine as best it can. Yesterday, I fired up 8 tractors, three small engines, 5 lawnmowers and one hit and miss engine. Everything ran fine EXCEPT one cub, which had a distinct miss. A few seconds with a long, well insulated screwdriver quickly identified #1 cylinder as the culprit. Its a completely rebuilt engine, and I immediately figured I had a fouled plug. Pullled the plug, bead blasted it, reset the gap, and stuck it back in. Still had a miss............Hmmmpf. Pulled it again, and swapped it for another plug I had in a drawer. Still missing. Double Hmmmmpf. Okay, I may have two bad plugs. Swapped the FIRST plug for #4 plug, which I knew was firing fine. Still have a miss.... and its still #1.
Okay... maybe a mag cap issue. It was an old cap, after all. Perhaps a carbon track. Pulled the cap, and inspected it. Nothing of note. Swabbed it out and reinstalled. '
Still missing.
Looked around on the shelves and found a new cap. Installed it. Same problem. AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAG>!
Put the old cap back on. This time, when I cranked it, I got a HUGE BANG backfire, which squirted a bit of oil out of the airbreather cap.
I was positive the timing was correct, but now I began to wonder.
I disconnect the mag center wire, (and have the kill switch doing its thing too) and have #1 son crank (by hand) the tractor over while I feel for compression in #1 to bring #1 to tdc and ck timing....what a surprise I found.
Now, remember, this is a rebuilt engine. New valves, guides, pistons, bearings, seals, the works. It NEVER occurred to me it could be a mechanical problem, but now, it was undeniable. As #1 son cranked #1 piston, I felt NO compression or intake on #1.
At this point there are two conflicting feelings going on.
1. I'm happy I've discovered the problem, suspecting strongly a stuck intake valve.
2. Worried, wondering how badly stuck it was.......
Two bolts out, one valve cover removed in about 2 minutes reveals that yes, the #1 intake valve is stuck. It took about 30 seconds with a screwdriver to loosen the valve back to working condition.
2 more minutes to reinstall the cover and another minute to put the #1 plug back in and snap the wires back in place..
30 more seconds to choke, crank, unchoke, and crank again and Voila"... it ran perfectly.
Added a touch of Marvel Mystery oil to the gas... can't hurt.
Lesson learned.....
Okay... maybe a mag cap issue. It was an old cap, after all. Perhaps a carbon track. Pulled the cap, and inspected it. Nothing of note. Swabbed it out and reinstalled. '
Still missing.
Looked around on the shelves and found a new cap. Installed it. Same problem. AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAG>!
Put the old cap back on. This time, when I cranked it, I got a HUGE BANG backfire, which squirted a bit of oil out of the airbreather cap.
I was positive the timing was correct, but now I began to wonder.
I disconnect the mag center wire, (and have the kill switch doing its thing too) and have #1 son crank (by hand) the tractor over while I feel for compression in #1 to bring #1 to tdc and ck timing....what a surprise I found.
Now, remember, this is a rebuilt engine. New valves, guides, pistons, bearings, seals, the works. It NEVER occurred to me it could be a mechanical problem, but now, it was undeniable. As #1 son cranked #1 piston, I felt NO compression or intake on #1.
At this point there are two conflicting feelings going on.
1. I'm happy I've discovered the problem, suspecting strongly a stuck intake valve.
2. Worried, wondering how badly stuck it was.......
Two bolts out, one valve cover removed in about 2 minutes reveals that yes, the #1 intake valve is stuck. It took about 30 seconds with a screwdriver to loosen the valve back to working condition.
2 more minutes to reinstall the cover and another minute to put the #1 plug back in and snap the wires back in place..
30 more seconds to choke, crank, unchoke, and crank again and Voila"... it ran perfectly.
Added a touch of Marvel Mystery oil to the gas... can't hurt.
Lesson learned.....