artc wrote:Switching back to pos gnd after alternator disconnect cured the starter engagement issue. Any ideas?
Guessing. Electric system back feeding the solenoid. Or the solenoid's internal wiring is holding the contact closed - once energized.
Go to your autoparts store and ask to look at their "Engine Management, Illustrated Parts Guide". Then go to the solenoid schematics. There are at least 9 different internal wiring schematics for solenoids presented.
Back feeding is easy enough to check. Start engine and manually disconnect the small solenoid feed wire. Then with the engine running, ignition switch in the on position (not start position) check for voltage at the small solenoid feed wire terminal. Same check with engine not running.
Edits: Check the solenoid - some have two small terminals. One for energizing the solenoid and one for the ignition during engine start up.
A fairly common problem (mistake) when wiring in the alternator is location of the wire energizing the alternator. If this wire is installed incorrectly you can not turn a gasoline fueled engine off with the ignition key/switch. My thought is that some how you have the wire energizing the alternator connected to the start and/or the run position on the ignition switch.
Last area to check is the ignition switch itself. Possible faulty ignition switch.